SVKM-E

Continuously electrically adjustable compacting module

The electrically infinitely adjustable compacting module enables chaotic compacting of different cable cross-sections without retooling.

The compacting width is selected in the welding program and adjusted via motors.

areas of application

The term “resistance compacting” refers to the process by which materials are compressed by applying pressure and heat to increase their density and improve their electrical conductivity. This process is often used in the manufacture of electronic components such as resistors to ensure more accurate and consistent performance.

The advantages of resistance compacting are manifold:

Improved electrical conductivity: By densifying the material, a tighter structure is achieved, which results in improved electrical conductivity. This is particularly important for producing precise resistors in electronic circuits.

Consistency: The resistance-compacting process enables the materials to be evenly distributed and a consistent density throughout the component. This helps improve the accuracy and reliability of the resistors manufactured.

Increased durability: By densifying the material, its properties are improved, which leads to an increased lifetime of the resistors. They are less susceptible to wear and aging, which in turn extends the operating time of electronic devices.

Precision: Resistance compacting allows precise control of the density and shape of the component, resulting in more accurate resistance value tolerance. This is critical for manufacturing high-quality resistors that meet specifications.

Cost savings: By improving process efficiency and reducing rejects, the costs of manufacturing resistors can be reduced. Higher product quality and reliability also result in lower downtime and repair costs in electronic devices.

Repeatability	< +-0.02 mm
Max. rated power	10 kA
Communication with the customer interface	I/O, Profibus Ethernet
Compacting length	Up to 15 mm
Compacting width	Manually stepless 0.00 to 3 mm
Electrical adjustment time	1.5 s
Force range	200 to 2000 N
Force adjustment	Via proportional valve
Ambient temperature	10 to 50 °C
Weight	120 kg including transformer
Cross-sections	1 to 10 mm² (more on request)